Continuous hot-dip galvanizing and aluminized zinc coating production line
The continuous hot-dip galvanizing and aluminized-zinc coating production line is a core piece of equipment in modern steel processing. It employs a continuous strip-operation method and utilizes in-line annealing technology—such as the Sendzimir or U.S. Steel process—to achieve efficient, high-quality coating production.
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Continuous hot-dip galvanizing and aluminized zinc coating production line
The steel strip galvanizing (aluminum-zinc) production line continuously applies a zinc or aluminum-zinc coating onto the surface of cold-rolled steel sheets using a hot-dip method, enhancing the steel’s corrosion resistance and improving its aesthetic appearance. The main process steps include degreasing and cleaning of the steel surface, annealing and reduction treatment, hot-dip galvanizing, and post-galvanizing shape control. Our company designs production lines tailored to meet customers' diverse needs, offering both wide-strip and narrow-strip production lines.
Characteristics of the production line:
1. Employing advanced USS production technology;
2. Utilizing the waste heat from the annealing furnace can maximize energy savings.
3. Equipped with a technologically advanced ceramic-sensing zinc pot and air knife system, effectively controlling the coating thickness;
4. The process section is equipped with a finishing machine, which effectively improves the flatness of the plate surface, eliminates the yield plateau, and enhances product quality.
5. Employing a technically mature and easy-to-maintain straightening machine effectively improves the plate shape.
6. The production line is equipped with multiple CPC edge-control systems, and the winder features an EPC edge-aligning device, ensuring stable operation of the production line.
7. The electrical control system employs Siemens AC variable-frequency speed control, featuring a high degree of automation.
Production Process Flow:
Material handling cart → Uncoiling unit → Uncoiler feeder → Shear machine → Welding machine → Tensioner → Inlet loop → Centering device → Tensioner → Cleaning unit → Hot-air blow-off system → Tensioner → Tension meter → Annealing furnace → Furnace nose → Zinc pot → Three-roll six-arm system → Air knife → Cooling tower → Guide roll → Air-cooling unit → Guide roll → Water-cooling unit → Hot-air blow-off system → Centering device → Tensioner → Finishing mill → Tensioner → Straightener → Tensioner → Passivation unit → Drying oven → Tensioner → Post-storage material handling unit → Tensioner → Electrostatic oiling machine → Shear machine → Rewinding feeder → Rewinder → Material handling cart.
Production line parameters:
Raw Materials |
Board width |
Board thickness |
Craft Speed |
Surface Condition |
Energy |
Low-carbon steel, |
800–1300 mm |
0.15–1.2 mm; |
30–220 m/min |
Passivation, fingerprint resistance, oil coating |
Natural gas, electricity, steam |
250~750mm |
0.8–2.5 mm; |
15–70 m/min |
Passivation, Oil Coating |
Natural gas, electricity, steam |
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